Microsoft word - molub-alloy 860 150 es _usa, english_.doc

www.Oil18.ru, t/faks(3412)902-313, [email protected]
High performance Castrol Molub-Alloy 860/150 ES Greases are multiservice
lubricants designed to extend the service life of bearings in heavy duty
applications and at elevated temperatures. These greases match the rugged
service requirements associated with mills producing primary metals,
chemicals, cement, glass, and paper.
The following performance characteristics were emphasized in the development
of Castrol Molub-Alloy 860/150 ES Greases:
ƒ Antiwear & load capacity exceeding the performance of conventional
ƒ Temperature stability to withstand elevated and intermittently high
temperatures (dropping point over 260°C/500°F); ƒ Shear stability to match the anticipated service life of precision antifriction

In addition, the Castrol Molub-Alloy 860/150 ES Greases resist the washing
action of water and contain a combination of corrosion inhibitors specifically
chosen to provide protection from chemically active process waters.
Castrol Molub-Alloy 860/150 ES Greases are part of Castrol Performance
Lubricants’ Eco-Solutions product offering. Formulated to address
environmental concerns, they are free of lead, chlorinated solvents, barium,
antimony and zinc.
Description
Castrol Molub-Alloy 860/150 ES Greases, 860/150-1 ES, and 860/150-2 ES
meet NLGI Consistency Grades No. 0, No. 1, and No. 2 respectively.
The load-carrying and antiwear capabilities of Castrol Molub-Alloy 860/150 ES
Greases
exceed conventional complex greases. High performance is the
result of chemical additives working synergistically with select Castrol Molub-
Alloy lubricating solids which are dispersed uniformly throughout the grease.
These lubricating solids offer their greatest benefit at slow speeds or when
bearings must endure heavy loads and shocks. Solids also protect newly
machined bearing surfaces during the critical period of "running in." Good
bearing surfaces are essential for long service life.
Castrol Industrial Americas
150 W. Warrenville Road
Naperville, IL 60563
Tel (877) 641 1600
Castrol Molub-Alloy 860/150 ES – 12-Apr-04 Fax (877) 986 6447
Castrol Molub-Alloy 860/150 ES Greases can maintain a high degree of
mobility in the work zone of a bearing for its anticipated service life without
losing their original consistency. This critical physical property is due to the use
of a highly stable, advanced lithium complex thickening system and special
manufacturing techniques.
Castrol Molub-Alloy 860/150 ES Greases are formulated from premium
petroleum base oils, ISO VG 150. In addition to lubricating solids, these
lubricants contain a combination of corrosion inhibitors specifically chosen for
protection against corrosive process waters. Still other premium components in
the balanced additive package provide excellent oxidation resistance for very
long service life.
Typical Applications
GENERAL - Castrol Molub-Alloy 860/150 ES Greases should be used in
antifriction bearings and bushings requiring an ISO 150 viscosity oil.
This includes motor bearings and couplings. Apply Castrol Molub-Alloy
860/150 ES Greases
by hand packing or with a grease gun. 860/150-1 ES may
be applied manually or by automatic dispensing systems. As minimum ambient
temperatures approach 0°C/32°F, change to 860/150-0 ES, which pumps at
temperatures down to -18°C/0°F.
PRIMARY METALS, INCLUDING STEEL - Use 860/150 ES near hot ingots,
soaking pits, and reheat furnaces to lubricate pit cover carriages, mill stand
screws, slipper couplings, roll bearings, manipulators and guide rolls for
continuous casters.
PAPER AND FOREST PRODUCTS - In chip yards, use Castrol Molub-Alloy
860/150 ES Greases
for truck-dump and distribution conveyor head and tail roll
bearings, and pillow block bearings. On paper machines use Castrol Molub-
Alloy 860/150 ES Greases
for wire, felt roll and fourdrinier bearings. In the
stock preparation area, use higher viscosity Castrol Molub-Alloy 860/150 ES
Greases
in the "wet end" couch, suction, and press roll bearings in the paper
machine.
REAPPLICATION FREQUENCY - HIGH TEMPERATURE USAGE
Castrol Molub-Alloy 860/150 ES Greases
are designed to extend service life
in all applications. At temperatures above 120°C, regular applications of
860/150 ES must be considered.
Castrol Industrial Americas
150 W. Warrenville Road
Naperville, IL 60563
Tel (877) 641 1600
Castrol Molub-Alloy 860/150 ES – 12-Apr-04 Fax (877) 986 6447
Establish reapplication intervals by inspection. See NOTES - High temperatures
and/or slow speeds.
Generally, for continuous service at temperatures near 177°C/350°F, weekly
reapplications of Castrol Molub-Alloy 860/150 ES Greases are suggested.
For continuous service near 204°C/400°F, reapply Castrol Molub-Alloy
860/150 ES Greases
daily or once each shift.
Castrol Molub-Alloy 860/150 ES Greases have been used above
232°C/450°F. However, frequent reapplication of grease is necessary to
prevent deterioration of the petroleum base oil. Reapply before the grease in
the bearing stiffens
.
Advantages
ƒ Castrol Molub-Alloy lubricating solids permit extending the lubrication
interval while providing an extra measure of antiwear protection. ƒ Castrol Molub-Alloy 860/150 ES Greases stays in the bearing. The grease
does not thin despite prolonged shearing, nor does it melt at temperatures up to 260°C/500°F. ƒ Castrol Molub-Alloy 860/150 ES Greases is formulated to withstand
extreme pressures and heavy shock loads. ƒ Castrol Molub-Alloy 860/150 ES Greases offers excellent resistance and
protection from corrosion. 860/150 ES Greases pass (zero rating) the tough Emcor Rust Test (see Typical Properties below) and can provide protection from corrosive process waters.
Notes
For higher temperatures and/or slower speeds, a heavier base oil viscosity may
be desired.
Castrol Molub-Alloy 860/150 ES Greases is not compatible with sodium or
inorganic base greases.
For specific terms, conditions, warranty, and availability, refer to the Castrol
Performance Lubricants’ Price List in effect at time of purchase.
Castrol Industrial Americas
150 W. Warrenville Road
Naperville, IL 60563
Tel (877) 641 1600
Castrol Molub-Alloy 860/150 ES – 12-Apr-04 Fax (877) 986 6447
860/150-0 ES
860/150-1 ES
860/150-2 ES
mm/10 Dropping Point, ASTM D2265, °C/°F Molub-Alloy Solids, Grade Classification Subject to usual manufacturing tolerances All reasonable care has been taken to ensure that this information is accurate as of the date of printing. Nevertheless, such information may be affected by changes in the blend formulation occurring subsequent to the date of printing. Material Safety Data Sheets are available for all Castrol products. The MSDS must be consulted for appropriate information regarding storage, safe handling and disposal of a product. Castrol Industrial Americas
150 W. Warrenville Road
Naperville, IL 60563
Tel (877) 641 1600
Castrol Molub-Alloy 860/150 ES – 12-Apr-04 Fax (877) 986 6447

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